An Oiling System Manufacturer Integrating Design, Production And Sales, With Its Own Brand TRIBOS, Has Been Committed To The Development And Production Of Precision Automatic Oiling Devices For Stamping Processing For Many Years
Micro oil and gas lubrication system in machining crankshaft oil holes
Micro oil and air lubrication system is a lubrication method that uses compressed air as the power to atomize micro lubricant into micron-sized suspended oil particles and deliver the suspended oil particles to the cutting area. It is very different from the traditional spray lubrication method that uses a large amount of cutting fluid or cutting oil. Only when spray lubrication and cooling is provided during the cutting process, less lubricant is left on the chips and workpiece, which is very little compared to the lubricant left by spray lubrication. Machining crankshaft oil holes using micro-lubrication technology can improve productivity and guide the development of micro oil and gas lubrication systems to meet changing market demands.
Micro oil and gas lubrication system can bring good economic and environmental benefits, because only a small amount of lubricant can be used in crankshaft oil hole machining to achieve good lubrication effect, so the factory can get considerable economic benefits after adopting micro lubrication technology. The crankshaft machining center efficiently delivers oil mist to the cutting area via the spindle and internal cold drill. The machine control system is connected to the micro-lubrication unit. Depending on the requirements of the machining process, the amount of lubricant mist delivered can be automatically adjusted by changing the opening frequency of the ball valve and the size of the drill bore passage.
The advantages of applying micro oil and air lubrication system to machine crankshaft oil holes are as follows.
(1) The oil mist can penetrate into the friction point, with good lubrication effect;
(2) Reduce the maintenance and operation cost of machine tools.
Traditional wet cutting lubrication and cooling system requires the use of a large amount of cutting fluid, which can easily cause emulsion leakage to the ground, resulting in equipment and floor contamination, and the workshop floor can become slippery and a safety hazard.
Dry cutting in some processing occasions, chip and tool separation time is short, the tool and workpiece is difficult to fully cool; poor lubrication conditions, chip removal difficulties, affecting the quality of processing.
Quasi-dry cutting combines the advantages of dry cutting and traditional wet cutting. Reliable, good lubrication effect, low pollution, adjustable oil supply, can realize micro-lubrication. Compressed air cleans the inside of the bearing and takes away heat. No residue at high temperature, dry slices are conducive to recycling and no waste liquid discharge. In line with the national advocacy of energy saving and emission reduction requirements, no pollution of the environment.
The use of micro oil and air lubrication system can greatly simplify or even save the lubricating fluid recovery device, save the daily maintenance of cutting fluid and cutting fluid waste fluid disposal costs, and greatly reduce production costs. The amount of trace lubricant used in the flow meter is very small, and a small amount of cutting fluid can achieve good cutting effect. Save resources and reduce environmental pollution. It has been favored by many metal processing manufacturers.
Features of Aluminum Foil Coating
Aluminum foil oiling can be divided into sheet aluminum foil according to its shape. Most of the raw materials for the deep processing of aluminum foil are supplied in roll form. Only a few manual packaging occasions use aluminum foil. Aluminum foil coating oil can be divided into hard foil and soft foil according to its status. Aluminum foil oiled hard foil: Rolled aluminum foil without softening treatment (annealing) and degreasing treatment has a residual surface.
Application of aluminum foil oiling
Aluminum foil coated with oil is a stamping material made of aluminum rolled directly onto a thin sheet. The stamping effect of aluminum foil coated with oil is similar to that of pure silver foil, so it is also called fake silver foil. Due to its softness and ductility, aluminum has a silvery-white luster. Aluminum foil can also be printed if the rolled sheet is mounted on offset paper with sodium silicate and other materials.
The difference between nozzle type electrostatic oiling equipment and knife and beam type electrostatic oiling equipment
Knife beam type electrostatic oiling equipment is oil pump directly on the knife beam, through the tiny gap of the knife beam to spray oil. Because the gap of the knife beam is very small, so the oil purity requirements are very high. In actual production, it is impossible to completely clean the annealed strip or the cleaned strip surface with more or less residual iron powder and dust, which will inevitably cause the knife beam (especially the lower knife beam) to be blocked during the continuous production process, resulting in uneven oiling or leakage on the strip surface. Nozzle type electrostatic oiling equipment uses air pressure to pump oil to the nozzle and then sprays the oil out, so even if there are some tiny impurities in the oil under the pressure of the pump and air, the nozzle will not be clogged. Even if there is slight clogging, the impurities can be blown out of the nozzle by directly increasing the air flow, thus ensuring the quality of oiling.
Oiling equipment: the development trend of electrostatic oiling equipment
Today, with the flourishing of science and technology, the help of oiling equipment is indispensable for everything from hot water to security doors, to cars or buildings. It can be said that because of the existence of oiling equipment, it not only saves the time we don't need to waste in our daily life, but also reduces some unnecessary expenses and plays a significant role in the direction of our business. On the contrary, some delays in production or mistakes in details may bring adverse effects to ourselves, so it is still important to grasp this link.
Oiling equipment: matters requiring attention in the use and maintenance of electrostatic oiling equipment
The electrostatic oiling equipment consists of oiling chamber, high voltage electrostatic power supply, oil supply system, oil circuit heating and circulating system, electric control system and operating table. The upper and lower oiling knife beams/nozzles are horizontally installed in the oiling chamber, and the steel plate can pass through freely. The oil supply system quantifies the oil supplied to the oiling knife beam/nozzle to flow evenly from the knife gap of the knife beam and nozzle.
Oiling equipment: functional characteristics of electrostatic oiling equipment
Electrostatic oiling equipment is a device that uses high voltage electrostatic to evenly spray antirust oil or other process media on the surface of the plate and strip. Composition: Electrostatic oiling equipment consists of oiling chamber, high voltage electrostatic power supply, oil supply system, electric control system and operating table.