An Oiling System Manufacturer Integrating Design, Production And Sales, With Its Own Brand TRIBOS, Has Been Committed To The Development And Production Of Precision Automatic Oiling Devices For Stamping Processing For Many Years
Oiling device: How does the visual oiling device work and what are its advantages?
The visual oiling device starts the gear pump to adjust the shut-off valve of the pipe so that the coating is evenly sprayed on the whole outer surface of the pipe with a small flow rate. Avoid coating leakage. Open and adjust the size of the air inlet valve, the conical outlet of the air injection ring and the opening so that the compressed air can evenly blow and rub the coating on the outer surface of the round pipe with appropriate flow rate to reach the required thickness and prevent the phenomenon of overhanging flow until the commissioning is satisfactory.
When the front end of the round tube passes the sensor in front of the oiling unit, its signal is transmitted to the electronic control system. According to the time setting before start-up, the solenoid valves of the oiling ring and the oiling ring will be opened sequentially for oiling and oiling wiping. When the end of the round tube passes the sensor in front of the oiling unit, its signal is transmitted to the electronic control system. According to the time setting before starting, the solenoid valves of the oil spray ring and the oil spray ring will close in sequence to stop oil spraying and oil wiping. After the outer surface of the round tube sprayed with antirust oil is blown and rubbed by the compressed air of the air jet ring, the excess paint flows to the filter outside the box through the return slot inside the box, and the paint flows back to the oil tank inside the box automatically after being filtered for reuse. A very small amount of compressed air blown from the jet ring can be blown out of the box through the gap between the air guide and the round tube, and most of the compressed air can be blown out through the opening in the upper part of the box, while the paint mixed in the compressed air falls into the box. Thus, the useless loss of coating is reduced to a low level. The vision system of the visual greasing device uses a machine to measure and judge instead of the human eye.
The CCD vision inspection of a vision greasing device is generally understood as a camera with a CCD chip. Such cameras are used in industrial production to form a set of equipment with inspection functions called vision inspection equipment. Visual inspection has the advantages of high detection accuracy, fast processing speed, strong anti-interference ability and stable operation. Now it has been applied to industrial automation, which can complete controlled inspection of difficult to control factors such as quantity, dirt, standard and positioning in the production of goods, eliminate defective products and ensure product quality. The automation of visual inspection of oiling devices has many advantages: automated inspection, improve work efficiency and realize real-time product inspection; improve inspection accuracy, unify inspection standards, eliminate individual differences in manual inspection, and ensure the quality of each product is qualified; one investment, the average cost is much less than the cost of labor, which can also solve the problem of difficult recruitment of enterprises; information storage records can summarize and analyze data to facilitate the front-end process Identify problems and provide suggestions for the follow-up process.
Features of Aluminum Foil Coating
Aluminum foil oiling can be divided into sheet aluminum foil according to its shape. Most of the raw materials for the deep processing of aluminum foil are supplied in roll form. Only a few manual packaging occasions use aluminum foil. Aluminum foil coating oil can be divided into hard foil and soft foil according to its status. Aluminum foil oiled hard foil: Rolled aluminum foil without softening treatment (annealing) and degreasing treatment has a residual surface.
Application of aluminum foil oiling
Aluminum foil coated with oil is a stamping material made of aluminum rolled directly onto a thin sheet. The stamping effect of aluminum foil coated with oil is similar to that of pure silver foil, so it is also called fake silver foil. Due to its softness and ductility, aluminum has a silvery-white luster. Aluminum foil can also be printed if the rolled sheet is mounted on offset paper with sodium silicate and other materials.
The difference between nozzle type electrostatic oiling equipment and knife and beam type electrostatic oiling equipment
Knife beam type electrostatic oiling equipment is oil pump directly on the knife beam, through the tiny gap of the knife beam to spray oil. Because the gap of the knife beam is very small, so the oil purity requirements are very high. In actual production, it is impossible to completely clean the annealed strip or the cleaned strip surface with more or less residual iron powder and dust, which will inevitably cause the knife beam (especially the lower knife beam) to be blocked during the continuous production process, resulting in uneven oiling or leakage on the strip surface. Nozzle type electrostatic oiling equipment uses air pressure to pump oil to the nozzle and then sprays the oil out, so even if there are some tiny impurities in the oil under the pressure of the pump and air, the nozzle will not be clogged. Even if there is slight clogging, the impurities can be blown out of the nozzle by directly increasing the air flow, thus ensuring the quality of oiling.
Oiling equipment: the development trend of electrostatic oiling equipment
Today, with the flourishing of science and technology, the help of oiling equipment is indispensable for everything from hot water to security doors, to cars or buildings. It can be said that because of the existence of oiling equipment, it not only saves the time we don't need to waste in our daily life, but also reduces some unnecessary expenses and plays a significant role in the direction of our business. On the contrary, some delays in production or mistakes in details may bring adverse effects to ourselves, so it is still important to grasp this link.
Oiling equipment: matters requiring attention in the use and maintenance of electrostatic oiling equipment
The electrostatic oiling equipment consists of oiling chamber, high voltage electrostatic power supply, oil supply system, oil circuit heating and circulating system, electric control system and operating table. The upper and lower oiling knife beams/nozzles are horizontally installed in the oiling chamber, and the steel plate can pass through freely. The oil supply system quantifies the oil supplied to the oiling knife beam/nozzle to flow evenly from the knife gap of the knife beam and nozzle.
Oiling equipment: functional characteristics of electrostatic oiling equipment
Electrostatic oiling equipment is a device that uses high voltage electrostatic to evenly spray antirust oil or other process media on the surface of the plate and strip. Composition: Electrostatic oiling equipment consists of oiling chamber, high voltage electrostatic power supply, oil supply system, electric control system and operating table.