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Application of micro oil and gas lubrication system
On which equipment can the micro oil and gas lubrication system be used? We usually use it for micro-lubrication in the aluminum cutting process, because the traditional aluminum cutting machine uses soap flower liquid, which leads to a lot of scale on the ground material, so the post-treatment is troublesome and not enough for environmental protection. This is a headache for many processors and one of the problems they have been trying to solve.
At present, there are fewer and fewer companies using this kind of trace oil and gas lubrication system in the market, and most of them turn to trace oil and gas lubrication system for cutting. This cutting method ensures a clean and dry material surface for subsequent processing. In recent years, copper materials have also been converted to micro-lubrication spray devices for cutting metals in the non-ferrous metal industry.
The lathe industry and milling industry are now following the example of the copper and aluminum processing industry. The existing lubrication is changed to a micro oil and gas lubrication system, which can set the spray volume and spray time according to the processed material, quasi-dry cutting, and the workshop environment is relatively environmentally friendly. For example, drilling, tapping and other processes have been changed to micro-lubrication.
For milling machine material milling process, you can also use the micro oil and gas lubrication system, including the recent lathe without tool magazine, so micro-lubrication is also a major trend in our current industry. The use of micro oil and gas lubrication system equipment is more environmentally friendly and easier to use than traditional lubricants, which can better protect materials without environmental pollution.
Micro oil and gas lubrication system has become a very common lubrication system. So, what should you pay attention to when using micro oil and gas lubrication system? If you want to use this system well, you need to understand this issue. Let's solve this problem together.
It is used for processing stainless steel, aluminum alloy, copper alloy and other non-ferrous metals, and for lubrication of sawing, grinding, cutting, tapping, bending, milling, punching, stamping, forming, etc. It can also be used for precision lubrication of open bearings and gears of large machinery, material cutting (sawing) of aluminum and copper ingots of various specifications, milling of various plate ingots (single-sided and double-sided milling), cutting (sawing) of profiles after extrusion by extruder, turning milling, drilling and tapping, etc., for high-precision cutting of various precision alloy parts (heat treatment required later).
Micro oil and gas lubrication system use precautions:
1. When milling T-slot workpiece with T-slot milling cutter after milling without motor feed, the table will move, which will easily cause the milling cutter to break. Therefore, when milling T-slot, T-slot milling cutter should not ignore the manual slow feed when milling fast, but should feed in time to prevent the milling cutter from breaking.
2. The cutting parameters for milling T-slots should not be too large. In the cutting process, the cutting conditions are poor, should choose a smaller feed and lower milling speed.
3. Pay attention to the broken T-slot milling cutter. During the milling process, it is difficult to discharge the chips and lubricate them slightly. Therefore, chips tend to fill the chip groove of the milling cutter, which reduces or even loses the cutting ability of the milling cutter and causes the cutter to break. Especially when milling long T-slots, it is more likely to mill to the middle part. Therefore, during the milling process, it is necessary to remove the milling cutter blades and clean the chips frequently to prevent chip blockage.
The above is a summary of precautions for using micro oil and air lubrication system. Do you remember these precautions? After you are familiar with them, you can reduce the mistakes better.
Aluminum foil oiling can be divided into sheet aluminum foil according to its shape. Most of the raw materials for the deep processing of aluminum foil are supplied in roll form. Only a few manual packaging occasions use aluminum foil. Aluminum foil coating oil can be divided into hard foil and soft foil according to its status. Aluminum foil oiled hard foil: Rolled aluminum foil without softening treatment (annealing) and degreasing treatment has a residual surface.
Aluminum foil coated with oil is a stamping material made of aluminum rolled directly onto a thin sheet. The stamping effect of aluminum foil coated with oil is similar to that of pure silver foil, so it is also called fake silver foil. Due to its softness and ductility, aluminum has a silvery-white luster. Aluminum foil can also be printed if the rolled sheet is mounted on offset paper with sodium silicate and other materials.
Knife beam type electrostatic oiling equipment is oil pump directly on the knife beam, through the tiny gap of the knife beam to spray oil. Because the gap of the knife beam is very small, so the oil purity requirements are very high. In actual production, it is impossible to completely clean the annealed strip or the cleaned strip surface with more or less residual iron powder and dust, which will inevitably cause the knife beam (especially the lower knife beam) to be blocked during the continuous production process, resulting in uneven oiling or leakage on the strip surface. Nozzle type electrostatic oiling equipment uses air pressure to pump oil to the nozzle and then sprays the oil out, so even if there are some tiny impurities in the oil under the pressure of the pump and air, the nozzle will not be clogged. Even if there is slight clogging, the impurities can be blown out of the nozzle by directly increasing the air flow, thus ensuring the quality of oiling.
Today, with the flourishing of science and technology, the help of oiling equipment is indispensable for everything from hot water to security doors, to cars or buildings. It can be said that because of the existence of oiling equipment, it not only saves the time we don't need to waste in our daily life, but also reduces some unnecessary expenses and plays a significant role in the direction of our business. On the contrary, some delays in production or mistakes in details may bring adverse effects to ourselves, so it is still important to grasp this link.
The electrostatic oiling equipment consists of oiling chamber, high voltage electrostatic power supply, oil supply system, oil circuit heating and circulating system, electric control system and operating table. The upper and lower oiling knife beams/nozzles are horizontally installed in the oiling chamber, and the steel plate can pass through freely. The oil supply system quantifies the oil supplied to the oiling knife beam/nozzle to flow evenly from the knife gap of the knife beam and nozzle.
Electrostatic oiling equipment is a device that uses high voltage electrostatic to evenly spray antirust oil or other process media on the surface of the plate and strip. Composition: Electrostatic oiling equipment consists of oiling chamber, high voltage electrostatic power supply, oil supply system, electric control system and operating table.